Custom Aluminum Extrusions

Looking for credible custom aluminum extrusion suppliers that offer quality and value? Offshore Direct Metals specializes in designing and supplying custom aluminum profiles to your exact specifications, improving production efficiency, enhancing product performance, and reducing overall cost. Designing architectural systems, industrial parts, or specialty parts? Our international extrusion partners deliver the capabilities you need with the efficiency you want.

Here's what you can expect from our international extrusion sources:

• Unmatched Customization for complex or precision designs
• Lower Production Costs without sacrificing quality
• Convenient Assembly-Friendly Designs and shorter labor time
• Full Fabrication Compatibility – cutting, drilling, bending, and more
• Exceptionally high Quality Control at each stage of production

Partner with Offshore Direct Metals for budget-friendly aluminum extrusion solutions that meet the very best standards, designed for businesses that demand performance and reliability.

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Why Choose Offshore Direct Metals for Custom Aluminum Extrusions

At Offshore Direct Metals, we take pride in being one of the United States' leading suppliers of custom aluminum extrusions, serving Florida, Georgia, New York, New Jersey, North Carolina, South Carolina, and more. Our unique integration of cutting-edge capabilities, high-volume manufacturing, and customized service is what makes us stand out.

Our exclusive ties with Southeast Asia's leading aluminum extrusion factories allow us to offer unmatched precision and quantity. With over 100,000 metric tons of total production capacity annually, our plants are equipped to address even the most challenging architectural and industrial aluminum extrusion jobs.

What Makes Offshore Direct Metals a Trustworthy Aluminum Extrusion Partner:

• 600,000 sq. ft. of cutting-edge production plants
• 12 high-capacity extrusion presses (600T–2500T capacity)
• State-of-the-art finishing lines like vertical and horizontal powder coating, anodizing, and electrophoresis
• Special capabilities for doors, windows, curtain walls, and industrial profiles
• Mill-finished aluminum production up to 44 feet in length and 12 inches in width
• Powder coating of extrusions up to 42 feet in length
• Anodizing up to 25 feet in length
• Regenerative-type casting lines are environmentally friendly in production
• Highly qualified manpower of over 1,000 professionals

With a focus on customized solutions and repeatable quality, Offshore Direct Metals is your solution partner for high-volume aluminum extrusions with fast lead times and full design support. From architectural profiles to industrial-grade parts, we deliver performance you can build on.

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How We Turn Custom Aluminum Shapes Into Signature Solutions

Here at Offshore Direct Metals, we don't just sell aluminum, we tailor-make custom aluminum extrusion solutions to bring your ideas to life. Our process is tailored to meet your exact functional, structural, and aesthetic specifications while ensuring smooth and budget-friendly production.

Whatever you're manufacturing, from architectural details to industrial components to one-of-a-kind prototypes, our team works with you from concept to completion.

Our Signature Design Process

1. Collaborative Design Consultation

We begin by discovering what your particular design requirements are, including tolerancing, performance expectations, and application function. We help you explore characteristics such as gliding fits, tongues and grooves, self-tapping sections, and press-fit compatibility.

2. Custom Profile Engineering

With advanced CAD software and a deep understanding of extrusions, we transform your design into a customized aluminum profile that optimizes strength, assembly, and manufacturability. We design thoughtfully, so your extrusion needs fewer post-processing or complex joinery procedures.

3. Rapid Prototyping & Testing

Once the design is established, we leverage our partners' flexible capacity for international production to make rapid prototypes. This accelerates testing and confirmation so that you can move into high-volume production rapidly.

4. Scalable Manufacturing

Our global presence enables cost-effective, high-volume aluminum extrusion production. With relatively low tooling costs and a streamlined process, your special shapes are produced with precision and dependability.

The Result? A Signature Solution That Performs

Idea to reality, our process ensures that your own aluminum extrusion is not only a part, but it's a performance-based solution designed to set you apart and grow. Whether you need to reduce machining operations, lower material costs, or create something entirely new, we help you do so seamlessly.

Ready to design your custom extrusion? Let's begin.

Types of Finishes to Enhance Your Custom Aluminum Extrusions

Aluminum is one of the most versatile and relatively budget-friendly metals. It has quite a high strength-to-weight ratio. It is seen that aluminum can accept a higher range of coatings. However, before you understand the different types of custom aluminum extrusions, let us understand why your finishing choice plays an important role.

• Finishes have a significant impact on improving corrosion resistance.
• Proper Finishes enhance the overall look of the aluminum extrusions.

Now let us understand the different types of custom aluminum extrusions finishes:

• Mechanical Finishes - Aluminum can be blasted, ground, or sanded. With the help of mechanical finishes, surface quality is improved, thereby preparing it for other finishes.
• Pretreatment - Aluminum is cleaned with alkaline or acidic materials, and then a pretreatment coating is applied on it so that it enhances the paint adhesion and helps in providing resistance against corrosion.
• Bright Dipping - In order to give a mirror finish to aluminum, extrusion can be bright-dipped into a special dip solution so that the profile can be anodized and thickened.
• Anodizing - Anodizing provides additional protection apart from the natural oxide film. With the help of an anodizing procedure, the aluminum can also accept vibrant colors.
• Liquid Paint - Liquid Coatings generally consist of volatile organic compounds, which are generally removed during the baking process. With the help of liquid paint, a uniform film thickness is applied to the extrusions.
• Powder Coating - Powder Coating is one of the best types of aluminum extrusion finishes as it does not contain any type of volatile organic compounds and is also applied as a solid, which fuses together to form the film.

Industries That Use Custom Aluminum Extrusion Solutions

Aluminum can be reused again and again without losing any of its inherent properties. Therefore, the benefits of using aluminum make it an exceptionally popular choice for all sorts of industries all around the globe.
Due to the natural resistance to corrosion, low weight, and high strength ratio of Aluminum products, they are the ideal choice for manufacturing in aerospace, marine, and automotive industries, along with other transportation manufacturing industries.

High conductivity of heat and electricity makes the use of custom aluminum extrusion products a seamless choice for computers, electronics, audio, and video systems. Due to its non-magnetic properties, aluminum tubing is also used to house interlaced coaxial cables and wires. Since it’s a readily available biocompatible material, every sector associated with healthcare uses parts and components made with high-quality raw materials and precision finishes.

Hence, with its incredible versatility, manufacturers can use custom aluminum extrusions to produce simple products or the ones with complex designs.

Offshore Direct Metals – The Trusted American Extrusion Company

On occasion, businesses of all sizes and industries need a “one-off” product. When that happens to you, it is imperative you work with one of the best custom aluminum extrusion companies in existence. For cutting-edge aluminum extrusion profiles, you can always count on us at Offshore Direct Metals. Ranked among the most reliable and affordable of all aluminum extrusion suppliers, we provide castings of high strength, outstanding hardness, dimensional stability, superior finishing characteristics, good strength-to-weight ratio and stiffness, high-caliber EMI and RFI shielding properties, and 100 percent recyclability. A unique aspect of working with one of the most trusted custom aluminum extrusion companies is that we also provide assistance with our customer’s designs, samples, and drawings. In addition, our R&D; division has the experience and expertise to custom design molds as well as create in-house tooling. Contact us today for professional assistance.

We at Offshore Direct Metals provide our customers with the most comprehensive range of competencies as custom aluminum extrusion suppliers. Our team is committed to “100% Customer Satisfaction,” allowing us to build long-lasting relationships with our clients while providing the highest quality of custom aluminum extrusions.

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